How is coffee decaffeinated?
Decaffeination always happens before roasting, while the beans are still green. There are four main methods in use today, and they vary significantly in terms of cost, environmental impact, and, crucially, flavour.
The direct-solvent process
This is the most widely used method globally, accounting for around 70% of all decaffeination. The beans are steamed to open their pores, then flushed with a chemical solvent – typically methylene chloride or ethyl acetate – which binds to the caffeine molecules and draws them out. The solvent is then washed away, and the beans are steamed again to remove any residue.
It’s an effective and relatively cheap process, and it can retain some of the brighter flavour notes in the coffee.
The indirect-solvent process
Here, the solvent doesn’t come into contact with the beans directly. Instead, the beans are soaked in hot water, which draws out the caffeine along with much of the flavour and oils. The water is then treated with a solvent to remove the caffeine, before being reintroduced to the beans so they can reabsorb their flavours and oils.
It’s a gentler approach than direct solvent processing, but the extra steps and the heat involved can still affect the final cup quality.
The Swiss Water Process (SWP)
Developed in Switzerland and now particularly popular in North America, this is the most well-known chemical-free method. Hot water is used to draw the caffeine and flavour compounds out of the beans, creating what’s called ‘green coffee extract.’ This extract is then filtered through activated charcoal, which traps the larger caffeine molecules while allowing the smaller flavour molecules to pass through.
The caffeine-free, flavour-rich water is then used to soak the next batch of beans. Because it’s already saturated with flavour compounds, it draws out only the caffeine this time.
SWP is chemical-free and well-suited to less acidic coffees, but it can leave the coffee tasting a little flat or ‘muddy’ – especially with more complex speciality beans where the subtle flavour notes are harder to preserve.
The CO2 method
This is the main method we use at Pact, and it’s the most precise decaffeination process available.
Pressurised liquid carbon dioxide is circulated through the green coffee beans, where it selectively binds to and extracts the caffeine molecules – leaving the flavour compounds largely untouched.
The CO2 and caffeine are then separated through evaporation, the CO2 is recaptured and reused, and the beans are gently dried back to their original moisture content before export and roasting.
It costs more than the other methods, but the results speak for themselves: clean, chemical-free decaffeination that preserves the complexity and character of the original bean.